Packaging consulting at Knüppel is carried out in a structured, multi-phase process, from on-site analysis to series production.
At the beginning, an on-site analysis is carried out to record all relevant criteria relating to packaging, shipping and storage, as well as key development information, if necessary. Initial packaging designs and material concepts can then be developed at a later stage.
This is followed by coordination of the concept using 3D designs, including calculations and a sample. The packaging test then involves a final comparison between the design and the prototype, including a practical test to ensure that the requirements are met.
Once all the key data has been verified, series production can begin and we can produce your customised packaging.
Packaging consulting is useful when new packaging needs to be developed, an existing solution needs to be optimised, or recurring transport damage, process problems or increased costs need to be analysed. At the outset, a targeted assessment is made to determine whether the enquiry is a suitable project for packaging development.
If this is the case, structured and comprehensive consultation is crucial. The more detailed the requirements, framework conditions, ideas and packaging solutions used to date are recorded, the faster, more targeted and more economical a suitable packaging solution can be developed and implemented.
Consultations at Knüppel take place either digitally or in person at your premises, depending on the project requirements. Your enquiry will first be received by the responsible regional sales manager, who will coordinate the further consultation process.
For sampling and technically demanding or very extensive projects, a product manager from our in-house packaging development is also involved and is available on site in person if required.
You can find the right packaging for your product with sound, expert advice. Knüppel supports you in developing a customised packaging solution that is precisely tailored to your requirements.
The right packaging is not the cheapest individual component, but the solution that ensures your packaged goods arrive at their destination undamaged, safe and cost-efficient. In other words, packaging is right for your product if it fully meets your company's requirements in terms of product protection, cost-effectiveness, handling and process reliability.
The process for customised packaging begins with the recording of all technical, logistical and economic requirements, as well as the analysis of previous packaging solutions and documented failed attempts. Product data such as drawings, 3D models or existing samples are then forwarded to the packaging development department.
On this basis, the packaging development department creates a customized packaging concept, which is approved after coordination or adjusted according to specific change requests. A prototype (hand sample) is then produced and jointly evaluated in terms of protective performance, handling, assembly, ergonomics, and cost-effectiveness. The sample is subsequently approved or revised in a targeted manner. Depending on the requirements, drop tests, vibration tests, or internal practical tests are conducted to ensure compliance with transport requirements.
Once approval has been granted, the series order is placed. Before the start of mass production, a final approval sample is inspected to ensure the agreed quality standards are met.
A packaging test determines whether the packaging and the goods it contains can withstand the expected stresses of transport. This enables weak points to be identified at an early stage, packaging to be optimised in a targeted manner, and transport damage, complaints and associated costs to be reduced.
Transport tests are particularly useful prior to the market launch of new products or packaging, when product or packaging changes are made, for export, or where goods are of high value.
In principle, packaging for almost any product can be tested – from industrial goods and mechanical engineering components through to electronics and sensitive or high-value products. Among other things, we test shipping cartons, export packaging, transport crates, pallets and complete load units.
Packaging tests help to identify risks of breakage, deformation, goods shifting, moisture damage or corrosion at an early stage. The effects of impacts and vibrations can also be assessed, and the packaging optimised accordingly.
Depending on the requirements, testing is carried out in accordance with recognised national and international standards such as ASTM, ISTA, DIN, EN or ISO.
First, the test requirements are defined in consultation with you. The packaging test is then carried out in accordance with the agreed or required standard, using the prescribed test sequence. The results are documented and summarised in a test report. Once the test has been completed, you will receive detailed documentation of the tests carried out and the results. On request, we can also assist you with optimising your packaging.
Depending on the scope of the test and the number of packages to be tested, a packaging test usually takes between 3 and 5 working days. This also includes the necessary conditioning of the test samples to the standard climate conditions. We will be happy to provide you with the current lead time for a test appointment on request.
The costs depend on the scope of the test, the packaging and the required test method. We would be happy to provide you with a tailored quote.
All packaging materials and resources available on the market can be used for packaging development. The choice of materials is always solution-oriented, depending on product protection, transport requirements, cost-effectiveness and process flows.
Unlike pure manufacturers, Knüppel Verpackung is not limited to specific materials, but selects the material specifically according to the problem to be solved.
Whether customised packaging is worthwhile depends not only on the number of units, but also on the ratio between quantity and turnover. The decisive factor is how the development costs relate to the total volume of the project.
For very small quantities and a low share of turnover, development costs can account for a comparatively high proportion of the total packaging costs. As the number of units increases or the project volume rises, these costs are put into perspective accordingly.
A CAD graphic is a digital, true-to-scale design drawing created using CAD (computer-aided design) software. In packaging development, it is used to plan packaging solutions precisely, determine exact dimensions and material usage, and create the basis for prototypes and subsequent series production.
Yes, reusable packaging solutions are an integral part of our portfolio. We develop durable and robust packaging solutions designed for repeated use in transport and logistics processes.
Depending on the application, some of our reusable packaging solutions can be used for several years, thereby helping to reduce packaging waste and process costs. One example is the Granby Box, a sturdy wooden folding box that is well suited for repeated use thanks to its stable construction.
Yes, FleeceGuard is available in many different versions and can be custom-manufactured in-house to suit your specific application. Depending on your protection requirements, we offer various material thicknesses, designs, and manufacturing methods.
We’d be happy to provide you with personalized advice and help you find the right FleeceGuard variant for your specific application.
According to the manufacturer, ASATech, FleeceTech's integrated corrosion protection offers protection for 12 to 36 months. How long the protection lasts in each individual case may vary depending on the situation and climatic conditions.
Yes. To ensure reliable corrosion protection, FleeceTech covers must be sealed as airtight and watertight as possible. To achieve this, zipper and Velcro closures, as well as the welded seams created during the packaging process, are sealed with a special tape. For extended storage, the use of desiccants is also recommended to reduce condensation caused by temperature fluctuations inside the packaging.
Many products are equipped with a color indicator that shows whether the material is already saturated. A color change signals when the desiccant should be replaced.
Our Baleso DIN desiccants each contain a moisture indicator. This way, you can see at a glance whether the desiccant is still active.
With Cargosorb container desiccants, the waterproof, transparent PE film on the back allows for a simple visual check of the granulate’s activity status.
The duration of effectiveness depends on the quantity used, relative humidity, temperature, and the application environment. Our Cargosorb container desiccants are designed to provide protection for several weeks, even inside sea containers.
To ensure the right desiccant type and correct amount for the desired transport or storage period, we recommend professional consultation with our packaging experts.
Saturated DIN desiccant bags containing silica gel or bentonite can be reactivated by heating or disposed of with household waste, provided they do not contain any hazardous substances. If in doubt, follow the manufacturer’s instructions. Container desiccants must be disposed of as hazardous waste.
